Learn more in the video! In a highly complex chemical process, natural gas is heated with oxygen, split, separated and purified in the acetylene plant. ", Huntsman developed a fast curing polyurethane resin system, Solvay developed PVDF products for 3D printing wire, New polyurethane film forming agent helps cosmetics to provide lasting and natural makeup, BASF Zhanjiang production base project is progressing smoothly, and the first unit is expected to be put into operation in 2022, VENCOREX introduces hexachlorobenzene free isophorone diisocyanate (IPDI), BASF introduces improved red phosphorus flame retardant polyamide products, bringing changes to Asian electronic component Market. At least 2 people have died, and 2 more are missing, as the result of an explosion and a fire at BASF in Ludwigshafen. The flare of the new acetylene plant can be seen from afar once it is in operation. Acetylene production begins deep underground. READ UPDATE HERE. Two hydrogen and two carbon atoms: This is acetylene. At peak times, 1,500 employees were on site, laying almost 90 kilometers of pipes and 850 kilometers of cable. The production and processing of acetylene is closely linked to the name of BASF chemist Walter Reppe (1892-1969), who is considered the founder of modern acetylene chemistry. 17th Oct, 2016. BASF SE is a German multinational chemical company and the largest chemical producer in the world. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. The company's main products are fertilizers, dye, coolants and many other chemical substances. "The use of tablets allows me to immediately check whether the desired changes occur during manual adjustment work in the plant. 31 October 2016. Ludwigshafen, Germany – September 6, 2012 – After a construction time of nearly two years, BASF has now started up production in the plant extension used to manufacture methanesulfonic acid in Ludwigshafen. The explosion and subsequent fire killed two other BASF firefighters as well as a Polish sailor on a nearby tanker ship. Ludwigshafen, Germany, September 21, 2017 – BASF invests in another production plant for specialty zeolites at its Ludwigshafen, Germany, headquarters site. However, when compounded with renewable raw materials to manufacture such products as “Ecovio” it qualifies as a certified compostable biopolymer. It is planned to close down the 80,000 metric tons per year TDI production plant in Schwarzheide, Germany, when the new plant goes on stream. The processes and technical equipment in the new acetylene plant have been developed and optimized in line with sustainability aspects. However, due to production and technical problems, the plant has not been able to operate continuously at the optimal speed, resulting in delays and production stoppage. The new plant offers extensive digital features such as augmented reality and a reliability center, which help improve process efficiency and ensure higher plant availability. The vendor’s news release is below. Acetylene is the starting material for countless products. BASF and its customers manufacture these products over many production stages. The Ludwigshafen plant currently employs some 36,000 people. Production at the company's own site is a prerequisite for the extensive value chain, because acetylene cannot be purchased externally: the gas is highly reactive, flammable and explosive. The new process efficiently delivers the desired end products, the amount of organic by-products was minimized and the acetylene plant thus contributes to sustainability. The integration of the plant into the Verbund concept therefore not only ensures the supply of this important intermediate product to all other plants processing it onsite, but also offers the advantages of efficient and effective resource utilization. More than 35,000 cubic meters of concrete and 8,500 tons of steel were used in the 40,000 square meter area. In particular, the short supply routes and production synergies save CO2 emissions. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. BASF’s “Ecoflex” biopolyester is certified as compostable (Photo: BASF) The Ecoflex biopolymer launched by the Ludwigshafen-based group in 1998, though biodegradable, is petrochemical-based. The main part of the reactive acetylene gas is used for the production of butanediol (BDO). One such major plant, the BASF acetylene production plant at Ludwigshafen, chose to work with leading German functional safety leader HIMA, to ensure its 20 production facilities at Ludwigshafen can run well and safe. Acetylene, as you may know, is an unstable hydrocarbon and needs special care and handling. As a versatile chemical building block, acetylene is an important starting material for many everyday products. ", "From our private environment we are used to handling smart devices. Photographer: Alex Kraus/Bloomberg An affiliate of Billionaire John Grayken’s Lone Star Funds agreed to buy Verbund system optimizes resource utilization. The BASF Group comprises subsidiaries and joint ventures in more than 80 countries and operates six integrated production sites and 390 other production sites in Europe, Asia, Australia, the Americas and Africa. Chances are you have already been in contact with acetylene today. BASF's TDI plant in Ludwigshafen started operation in November 2015. BASF SE (IW 1000/39) said one employee died and at least six people were missing following an explosion and fire at the chemical maker’s main plant on the banks of the River Rhine in Germany. BASF’s new plant for cathode active materials is located at the BASF site in Schwarzheide, one of the largest European sites within the BASF Group after its headquarters in Ludwigshafen. Information can be accessed online anywhere in the plant and many of the work paths that are no longer necessary can be eliminated. With an area of approximately ten square kilometres the Ludwigshafen Verbund site is the world’s largest integrated chemical complex. A total of 440 customized fractionating columns, machines and technical equipment from twelve countries were assembled and installed. Augmented reality has improved the efficiency of processes such as tours, maintenance and repairs. BASF customers use these products in the automotive, pharma, construction, consumer goods and textiles industries. Its headquarters is located in Ludwigshafen, Germany. It starts production with an annual capacity of 90,000 metric tons. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964, The most efficient acetylene plant in the world, /content/basf/www/global/en/who-we-are/organization, /content/basf/www/global/en/who-we-are/organization/locations, /content/basf/www/global/en/who-we-are/organization/locations/europe, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund/new_acetylene_facility. A new plant for the manufacture of oxidized polyethylene waxes went into operation at the BASF site in Ludwigshafen, Germany. “With the 3D model I can quickly view the position and environment of a measurement of the process control system in the plant. In Ludwigshafen, Germany, BASF has started up a replacement acetylene plant with a capacity of 90,000 metric tons. Ludwigshafen, Germany. BASF expands vitamin A plant in Ludwigshafen. Koresin production and filling operations have been certified in keeping with ISO 9001:2000. The new acetylene plant consumes about 10 percent fewer fossil raw materials per ton of end product than its predecessor. Another firefighter has died after being injured in the October 17 blast at the BASF chemical complex in Ludwigshafen, south west Germany. It is therefore not only an important backbone of various value chains, but also contributes to sustainable production at the Ludwigshafen site with new approaches. BASF, has lifted a force measure (FM) on supplies of Butanediol (BDO) from its plant in Ludwigshafen... Polymerupdate News - BASF lifts FM on BDO supplies from Ludwigshafen plant +(91 … The plant manufactures high quality oxidized waxes according to BASF’s own process. The new plant will focus on the production of high-energy density cathode active materials and use precursors from the new plant in Harjavalta, Finland. PolyTHF® plant at the Ludwigshafen site BASF is globally the most important supplier of polytetrahydrofuran (PolyTHF®). The production facility is linked to a pelletizing and packaging line that packs the pellets in 25-kilogram bags and bulk bags. BASF SE is the world's largest chemical company and is headquartered in Ludwigshafen, Germany. "BASF is in the process of starting the TDI unit, which is currently in production, but has not reached a level sufficient to relieve the force majeure," said a market person close to the plant. The wastewater treatment plant at BASF Ludwigshafen is one of the largest of its kind in Europe. From pharmaceuticals, sportswear, upholstery for car seats and personal care products to adhesives, electronic products and dishwashing detergents - acetylene is found in innumerable daily goods. Both BASF's own expert teams and external specialized companies performed at the highest level during the construction of the new plant. It starts production with an annual capacity of 90,000 metric tons. BASF produces Koresin at its Ludwigshafen plant. Investigators in the western German town of Ludwigshafen are still trying to determine the cause of the explosion at the BASF chemical plant. Production will start at the end of 2014. News of the explosion came less than two hours after BASF said four people were injured in a gas explosion at its Lampertheim facility, a plant near Ludwigshafen that makes additives for plastics. ABB was selected as strong and reliable partner for this project. The BASF headquarter chemical plant in Ludwigshafen, Germany. The force majeure in Ludwigshafen has exacerbated the tension in the global TDI market. MOSCOW -- BASF is planning to restart its 300,000-metric ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany, by the end of October, according to sources.The company declared force majeure on 31 August after experiencing technical problems, it stated at the time, said Chemweek.. BASF has tried to restart the plant since then, but its efforts were unsuccessful. It starts production with an annual capacity of 90,000 metric tons. Via an extensive pipeline network, natural gas is supplied directly to the acetylene plant at the BASF site in Ludwigshafen. This multifaceted intermediate is primarily used to make elastic spandex fibers for a wide variety of textiles, including swimsuits, sportswear, underwear and outerwear. It has the potential to manufacture products more efficiently than with conventional chemical processes. The workplace design of the new acetylene plant is future-oriented: the noise level of the plant, for example, has been reduced by surrounding the machines with special protective chambers. On October 13th, according to sources, BASF plans to restart its 300,000-ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany at the end of October. To achieve this, he first created the conditions for working safely with the highly flammable and highly reactive acetylene gas under high pressure. Fourth person dies after BASF chemical plant blast in Ludwigshafen. Its North American subsidiary is BASF Corporation. The new acetylene plant supplies around 20 plants with the chemical building block "acetylene". BASF has around 95,000 employees on five continents. The heart of the plant is a gas separation unit 60 meters long and weighing 225 tons which was transported by ship from China to Ludwigshafen. Learn more about flares as well as current and prospective flare activities. BASF restarts TDI output, FM still in place at Ludwigshafen, Germany November 13/2020 MOSCOW — BASF has restarted toluene diisocyanate (TDI) production at its 300,000-metric ton/year plant in Ludwigshafen, Germany, although output has not yet increased sufficiently for the company to lift a force majeure (FM) it declared in August, said Chemweek. On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. Around 20 plants in BASF's Production Verbund process acetylene and its derivatives. On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. Longer transport routes could only be carried out in special and small pressure cylinders - not sufficient for operating a large-scale plant. ", "We regularly use the 3D model to jointly discuss upcoming changes.”, "I like to use OneNote to view my notes at any time on the ex-smartphone on site.”. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. BASF eyes restart of TDI plant at Ludwigshafen, Germany: October 15/2020: MOSCOW — BASF is planning to restart its 300,000-metric ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany, by the end of October, according to sources.The company declared force majeure on 31 August after experiencing technical problems, it stated at the time, said Chemweek. All the more a great challenge to replace the existing 20 kV-Switchgear in full operation: A fault would practically paralize not only BASF. On this basis, in the 1930s he researched four basic chemical reactions with acetylene to produce a wide variety of chemical compounds. BASF plans early-March maintenance at Ludwigshafen TDI plant 17:52 PM | January 21, 2021 | Fahima Mathe, OPIS Turnaround at the 300,000-metric tons/year plant is expected to last until the end of May. Our customers may order Koresin for delivery on plastic pallets. Episode 6: At BASF’s harbor in Ludwigshafen. BASF employs over 100,000 people around the world and had sales of more than 70 billion euros ($76.8 billion) in 2015. The quenching process, for example, which causes an abrupt cancellation of the currently running reaction through cooling, was changed from an industrial oil mixture to water. These specialty zeolites will be used to produce state-of-the-art emissions catalysts for heavy duty and light duty diesel vehicles. White biotechnology at BASF – Ludwigshafen White biotechnology is a key technology in BASF. It is one of the "Big 6" Biotech Corporations, along with Bayer, Dupont, Dow Chemical Company, Syngenta, and Monsanto (so called because they dominate the agricultural input market -- … After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. As the headquarters of BASF, it is also the cradle of the Verbund concept, where production facilities, energy flows and logistics are networked together intelligently in order to utilise resources as efficiently as possible. In this way, the chemical pioneer laid the foundation for manufacturing countless products that contribute to the quality of life today. Compared to the old plant, the new plant consumes about 10 percent fewer fossil raw materials per ton of end product. BASF is the world's leading chemical company, employing 110,000 people in total and about 35,000 (a few years ago, the employee total was about 55,000) of them in the Ludwigshafen plant, which is also the largest chemical plant in the world. The new plant will improve the availability on oxidized polyethylene waxes now and in the future, for instance in plastics processing. This is great because I can save many coordination activities with the colleagues in the control room and a lot of work". ", "Digitalization gives me faster access to information. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. Every day, the plant produces a quantity that fills the equivalent of about 60 rail tank wagons. For example, mobile devices can be used directly in the plant, so technical information and process data can be accessed anywhere in the plant. The future of the new acetylene plant is digital. As an important Core Verbund plant, the formaldehyde plant reliably and steadily supplies many plants at the Verbund site Ludwigshafen with aqueous formaldehyde solution. In further production steps, they are used to create a wide variety of products. Examples are plastics, pharmaceuticals, solvents, electrochemicals and highly elastic textile fibers. Considering that the contract price of toluene has fallen this month, the downstream demand is good and the profit margin is very high, BASF hopes to start operation as soon as possible. The use of modern work equipment, such as tablets capable for Ex areas, makes work processes more efficient. The reaction products are acetylene and synthesis gas. Acetylene has been produced at the Ludwigshafen site using a proprietary process for over fifty years. Providing WLAN in all relevant areas of the plant allows taking full advantage of digitalization. The vitamin A production volume will be increased by 1500t after the recently started expansion of the vitamin A plant at the Ludwigshafen site. Flares are part of the Ludwigshafen site like fractionating columns or pipe bridges. MOSCOW -- BASF, the world's petrochemical major, has declared force majeure (FM) on the supply of n-butanol after hitting unspecified technical problems at its production plant in Ludwigshafen, Germany, according to Chemweek.The FM was declared “with immediate effect” on 8 December by BASF in a letter to all its n-butanol customers. In addition, all workplaces comply with the latest ergonomic requirements. The colorless gas is made from natural gas and oxygen. The new acetylene plant at the Ludwigshafen Verbund site > ... BASF´s proven gas treatment technologies boast about 400 references around the globe, from the deserts of North Africa to the Arctic Circle, including the world´s largest gas treatment units. It starts production with an annual capacity of 90,000 metric tons. It is also useful for enabling completely new products not accessible using conventional synthesis approaches. Uwe Liebelt, manager of the BASF plant in Ludwigshafen, pictured during a press conference in a fire service building in Ludwigshafen, Germany, 17 October 2016. Here, the dihydric alcohol is an important raw material for the synthesis of other substances such as tetrahydrofuran (THF), polytetrahydrofuran (PolyTHF) and polybutylene terephthalate (PBT). BASF said at the time that the device declared force majeure on August 31 due to production His goal was the use of acetylene for the production of plastics on an industrial scale. The digital core element is a 3D model of the plant, which was used for planning and assembly as well as for the qualification of the staff. 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